Introduction To Lean Six Sigma
- What is Lean Six Sigma?
- Where did it orginate?
- Why is it so effective and popular?
Lean Six Sigma Roles
- Yellow Belt
- Green Belt
- Black Belt
- Master Black Belt
- Champion
The 8 Wastes
- Defects
- Overproduction
- Waiting
- Non-Utilized Employees
- Transportation
- Inventory
- Motion
- Extra Processing
DMAIC Overview
Define Phase - How to define the problem
- Project Charter (Tool)
- Defining Value: Voice Of the Customer (VOC) (Tool)
- High Level Process Map: SIPOC (Tool)
Measure Phase - How to measure the current process.
- Selecting Measures
- Data Collection Planning
- Operational Definitions
- Capturing Baseline Data
Analyze Phase - How to identify the cause of the problem
- Process Analysis
- The Five Whys and The Fishbone Diagram (Tool)
- Pareto Charts (Tool)
- Develop a Hypothesis
Improve Phase – How to implement and verify the solution.
- Optimize Flow
- Mistake-Proofing: Poka-Yoke (Tool)
- Visual Management and 5S
Control Phase – How to maintain the solution.
- Process Control Plan (Tool)
- Monitoring and Response Plan (Tool)
- Documentation and Storyboard